Established 1985 in ChennaiDesign • Manufacture • Install • Commission • Support

Shrusti Assembly Line Lift

Customized Lifting Solutions

Engineered to order • Engineer consultation required

Assembly Line Lift

Engineered assembly line lift for matching component or fixture height within an assembly process, configured around the load, site interface and operating duty.

DriveHydraulic or electric by processMountingIntegrated production-line stationEngineering inputLoad • sequence • interface

How this system works

Built around the operating requirement.

Shrusti Assembly Line Lift is an engineered special transfer system for matching component or fixture height within an assembly process. It is best suited to production lines where takt time, tooling and operator ergonomics require a dedicated lifting station. The final configuration is not selected from a fixed SKU; it is defined around the actual load, operating route, duty cycle and site interface. During the engineering review, Shrusti confirms part drawings and load centre, process sequence, pickup and placement interface, upstream and downstream equipment, then develops the arrangement, controls, guarding and installation scope around the approved application. Options such as purpose-built fixture or cradle, lift, tilt, rotate or transfer motion, platform, rollers, rails or tooling can be incorporated where technically appropriate. Final capacity, dimensions, power and performance parameters are issued through the quotation and approved drawing package.

Key features

  • Configured to the line takt and sequence
  • Platform or tooling integration
  • Repeatable height matching
  • Sensor and control options
  • Application-specific engineering and layout review
  • Safety and access provisions defined before manufacture
  • Installation and commissioning support available
  • AMC and spares support can be included in the project scope

Operational benefits

  • Right-fit configuration for matching component or fixture height within an assembly process
  • Integrated production-line station aligned to the available site interface
  • Solves applications that do not fit a standard product
  • Aligns tooling and controls to the actual process
  • Can reduce manual handling at critical interfaces
  • Supports brownfield and space-constrained installations

Technical specification framework

Indicative engineering ranges for early evaluation.

Assembly Line Lift indicative technical range
System typeAssembly Line Lift
Drive / operationHydraulic or electric by process
Installation / mountingIntegrated production-line station
Configuration statusEngineered to order — indicative engineering range published
Payload0.1–3 t
Load geometryComponents/fixtures up to about 2500 × 1500 mm
FixtureFlat table, turntable, roller top or dedicated assembly fixture
Lift / transfer stroke200–1500 mm
Table / platform / tooling600 × 600 to 2500 × 1500 mm
Controls24 V pendant/foot controls; PLC-ready sequence control and HMI optional
SensorsUpper/lower limits, proximity sensors and load/pressure monitoring options
Guarding900–1100 mm rails, interlocked gates, toe guards or full enclosure as required
Integration pointsLine-side transfer interface supports stands, fixtures and manual or rail-guided movement
Power supply415 V AC 3-phase; 230 V AC or 24/48 V DC for selected compact systems
EnvironmentIndoor production, 5–45 °C; ESD or stainless finish optional
Cycle time10–60 s per lift cycle
Specification basisIndicative engineering range for early evaluation; final rating is confirmed in the Shrusti technical offer and approved drawing

RFQ inputs required

Share the inputs that determine the design.

Required project information

  • Part drawings and load centre
  • Process sequence
  • Pickup and placement interface
  • Upstream and downstream equipment
  • Cycle time
  • Safety and guarding requirements
  • Available space
  • Site photos or layout

Buying guide

  • Start with the heaviest load, its dimensions and the required movement or coverage for the Assembly Line Lift.
  • Confirm the site interface: pickup and placement interface, upstream and downstream equipment and available power or structure.
  • Review operating frequency, operator workflow and safety-zone requirements before selecting the drive and controls.
  • Compare against Die Handling Lift, Coil Handling Lift where the mounting, duty or coverage requirement may favour a different arrangement.
  • Use the quotation and approved drawing as the final technical basis; do not procure civil or structural work from preliminary dimensions.

Applications and industries

Engineered for the task and the site.

Applications

  • Matching component or fixture height within an assembly process
  • Die and tooling handling
  • Coil lifting and positioning
  • Assembly-line height matching
  • Automotive component transfer
  • Special process and inter-floor transfer

Industries

  • Automotive and component manufacturing
  • Engineering and fabrication
  • Steel and process industries
  • Assembly operations
  • Industrial maintenance

Safety and site readiness

Review the interfaces before manufacture.

Safety and readiness notes

  • The design begins with verified load geometry and centre of gravity.
  • Guarding, sensors, access and operating sequence are defined through risk review.
  • Interfaces with surrounding equipment must be documented and approved.
  • Manufacture starts only after drawings and functional scope are agreed.

Customization options

  • Purpose-built fixture or cradle
  • Lift, tilt, rotate or transfer motion
  • Platform, rollers, rails or tooling
  • Hydraulic or electric drive
  • Sensors and control sequence
  • Guarding and operator interface
  • Integration with approved surrounding equipment

Comparison

Compare nearby variants.

VariantDriveMountingPrimary application
Coil Handling LiftHydraulic or electric by processCustom coil-positioning stationLifting and positioning coils with controlled support and orientation
Assembly Line LiftHydraulic or electric by processIntegrated production-line stationMatching component or fixture height within an assembly process
Automotive Transfer LiftHydraulic or electric by processIntegrated automotive transfer stationMoving components or subassemblies between line-side levels or stations

FAQs

Questions to resolve before quotation.

How is the Assembly Line Lift sized?

The Assembly Line Lift is sized from the actual load, required movement or coverage, duty cycle and site interface. Final capacity and dimensions are confirmed after Shrusti reviews part drawings and load centre, process sequence, pickup and placement interface, upstream and downstream equipment.

Is a site survey required for the Assembly Line Lift?

Engineer consultation required. A survey or engineer review is used to verify dimensions, support conditions, access, power, operating clearances and installation constraints before the final quotation.

What technical information is needed to quote the Assembly Line Lift?

Share part drawings and load centre, process sequence, pickup and placement interface, upstream and downstream equipment, cycle time, safety and guarding requirements. Layouts, photographs and existing drawings help the engineering team produce a more accurate initial proposal.

Can the Assembly Line Lift be customised?

Yes. The scope can be configured around purpose-built fixture or cradle, lift, tilt, rotate or transfer motion, platform, rollers, rails or tooling, hydraulic or electric drive, sensors and control sequence, subject to engineering review and the approved drawing.

What safety provisions apply to the Assembly Line Lift?

Safety provisions are selected for the application and may include guarding, access control, limits, emergency controls, restraints or structural checks. The final list is stated in the technical offer and approved scope.

Does Shrusti handle installation and support for the Assembly Line Lift?

Yes. The quotation can include installation, testing, commissioning, operator handover, AMC and spares support where these services are required for the project.

What is a Assembly Line Lift used for?

Shrusti Assembly Line Lift is an engineered system used for matching component or fixture height within an assembly process. Its capacity, dimensions, drive, controls and installation interface are selected from the published engineering range and confirmed in the technical offer.

Is the Assembly Line Lift a standard product?

Shrusti Assembly Line Lift is quote-led and engineered to order. The final specification is based on load, route, duty cycle, site structure, access and safety requirements rather than a fixed online configuration.

How do I request a Assembly Line Lift?

Use Request Quote or Book Site Survey and share the load, dimensions, movement path, operating frequency and site photographs. Shrusti will convert those inputs into a technical proposal and approved configuration.

Why Shrusti

One accountable path from requirement to operation.

Shrusti has engineered material-handling and lifting systems from Chennai since 1985. Each quote-led system is developed around the application, supported by site-survey-led configuration, installation and commissioning planning, and lifecycle service through AMC and spares support.

Next step

Turn the requirement into an engineered quotation.

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