Quote-led storage system • Storage study recommended
Shrusti Push-Back Pallet Racking
Shrusti Push-Back Pallet Racking is a filo deep-lane pallet storage solution for moderate SKU variety wanting more density than conventional racking. It provides lane-front pallet only with medium–high storage density and is planned around forklift at single aisle.
DensityMedium–HighAccessLane-front pallet onlyHandlingForklift at single aisle
FILO deep-lane pallet storage for moderate SKU variety wanting more density than conventional racking.
Shrusti Push-Back Pallet Racking is designed for moderate SKU variety wanting more density than conventional racking. Pallets are placed on nested carts or guided carriers in an inclined lane. Each new pallet pushes the previous loads deeper; during retrieval, the next cart moves forward to the aisle face. The system balances medium–high storage density with lane-front pallet only and uses filo (first-in, last-out) stock flow. Selection starts with the confirmed load unit, inventory profile, available height, floor layout and handling method. Final structural ratings, dimensions and accessories are stated in the Shrusti quotation and approved layout.
How it works
Pallets are placed on nested carts or guided carriers in an inclined lane. Each new pallet pushes the previous loads deeper; during retrieval, the next cart moves forward to the aisle face.
Key features
Single-aisle push-back lanes
Storage density: Medium–High
Storage access: Lane-front pallet only
Stock rotation: FILO (first-in, last-out)
Handling method: Forklift at single aisle
Load profile: Palletised goods, medium–high load
Additional lanes and levels can be added when cart, rail, load and structural ratings are maintained.
Pallets stored two to five deep on nested carts riding on inclined rails or rollers within the rack structure
Loaded and retrieved entirely from a single aisle — the forklift never enters the rack structure itself
Benefits
Space utilisation: Medium–High density for the documented inventory profile.
Accessibility: Lane-front pallet only.
Inventory flow: FILO (first-in, last-out).
Operational fit: Designed for moderate SKU variety wanting more density than conventional racking.
Handling compatibility: Planned around forklift at single aisle.
Expansion: Additional lanes and levels can be added when cart, rail, load and structural ratings are maintained.
Safety: Confirm cart and rail load rating, pallet compatibility, lane gradient, stops, aisle clearances and operator visibility.
Space utilization: Fills the storage cube with product rather than aisle space, per Shrusti, while keeping single-aisle access
Accessibility: All loading and retrieval happens from one aisle, without the truck entering the rack, unlike drive-in racking
Inventory control: Nested carts make placement and retrieval straightforward for operators; rotation is first-in, last-out (FILO) rather than FIFO
Technical specifications
Published configuration framework.
Only product information supported by the catalogue is shown. Final dimensions and structural ratings are stated in the approved quotation and layout.
Push-Back Pallet Racking technical specifications
Product family
Pallet Racking
Storage type
FILO deep-lane pallet storage
Load capacity
Project-specific; final load capacity is stated in the approved structural layout.
Bay configuration
Single-aisle push-back lanes
Storage depth
Typically 2–5 pallets deep
Documented lane depth
2–5 pallets deep.
Frame / structure height
Project-specific; final frame height follows the approved facility layout.
Beam / shelf / tier levels
Adjustable or project-specific levels based on the load and inventory profile.
Bay width
Sized to the confirmed load unit and handling method in the approved layout.
Bay depth
Defined by the storage method and load geometry in the approved layout.
Shelf load capacity
Not applicable as a shelf rating; pallet position loads are project-specific.
Bay load capacity
Project-specific; stated in the approved structural design.
Upright / structural section
Selected to the confirmed load, height and bay arrangement in the structural design.
Material construction
Steel structural components are used; grade and section are confirmed in the technical offer.
Coating / finish
Finish is selected in the quotation for the operating environment.
Storage accessibility
Lane-front pallet only
Storage density
Medium–High
Stock rotation
FILO (first-in, last-out)
Handling method
Forklift at single aisle
Expansion capability
Additional lanes and levels can be added when cart, rail, load and structural ratings are maintained.
Safety provisions
Confirm cart and rail load rating, pallet compatibility, lane gradient, stops, aisle clearances and operator visibility.
Suitable load units
Palletised goods, medium–high load
Facility compatibility
Moderate SKU variety wanting more density than conventional racking
Customization options
Lane depth, cart count, rail arrangement, pallet size, number of levels and row layout.
Applications and warehouse use cases
Match the system to the inventory and operating method.
Applications
Primary application: Moderate SKU variety wanting more density than conventional racking.
Preferred handling method: Forklift at single aisle.
As positioned on the product profile, push-back racking suits medium-to-high-volume products at medium-to-high loads across manufacturing areas, general stores and warehouses, finished-goods areas, and raw-material/WIP storage — broadly the same general-purpose profile as conventional pallet racking, but at higher density.
Typical operational scenarios: Best where a warehouse wants notably more density than conventional racking but needs to store several different SKUs, each in its own lane, without committing to full drive-in racking.
Industry applications: Manufacturing, general stores and distribution, finished-goods storage, and raw material/WIP areas.
Warehouse use cases
Facilities managing moderate SKU variety wanting more density than conventional racking.
Layouts requiring lane-front pallet only.
Operations using forklift at single aisle.
Inventory flows based on filo (first-in, last-out).
Industry suitability
Push-Back Pallet Racking industry suitability
Manufacturing
Strong fitStrong fit where the operation matches this system's documented load, access and inventory profile.
Automotive
Application-dependentApplication-dependent; confirm the load unit, SKU profile, handling method and facility before selection.
Engineering
Application-dependentApplication-dependent; confirm the load unit, SKU profile, handling method and facility before selection.
FMCG
Application-dependentApplication-dependent; confirm the load unit, SKU profile, handling method and facility before selection.
Retail
Application-dependentApplication-dependent; confirm the load unit, SKU profile, handling method and facility before selection.
E-Commerce
Application-dependentApplication-dependent; confirm the load unit, SKU profile, handling method and facility before selection.
Pharmaceuticals
Application-dependentApplication-dependent; confirm the load unit, SKU profile, handling method and facility before selection.
Food Processing
Application-dependentApplication-dependent; confirm the load unit, SKU profile, handling method and facility before selection.
Textiles
Application-dependentApplication-dependent; confirm the load unit, SKU profile, handling method and facility before selection.
Chemicals
Application-dependentApplication-dependent; confirm the load unit, SKU profile, handling method and facility before selection.
Logistics & 3PL
Application-dependentApplication-dependent; confirm the load unit, SKU profile, handling method and facility before selection.
Cold Storage
Application-dependentApplication-dependent; confirm the load unit, SKU profile, handling method and facility before selection.
Industrial Distribution
Strong fitStrong fit where the operation matches this system's documented load, access and inventory profile.
Safety, customisation and support
Define the interfaces before installation.
Safety benefits
Confirm cart and rail load rating, pallet compatibility, lane gradient, stops, aisle clearances and operator visibility.
Project-specific load ratings and clear operating limits are stated in the approved layout and handover documentation.
Installation planning should separate equipment routes, pedestrian access and service clearances where applicable.
Customization options
Lane depth
cart count
rail arrangement
pallet size
number of levels and row layout.
Installation & support
Storage study and requirement capture
Layout and configuration development
Structural selection and project quotation
Supply and installation coordination
Handover, operator guidance and documentation
AMC, preventive maintenance and inspection support
Maintenance guidance
Inspect carts, wheels, rails, stops, lane alignment, pallet supports and front-upright impact zones.
Do not modify levels, bays, lanes or platforms beyond the approved configuration without engineering review.
Record impact damage, deformation or missing components and isolate affected positions until reviewed.
Buying guide
Choose from the operating requirement, not the product name.
Who should buy it: Operations with moderate SKU variety wanting more density than conventional racking.
Inventory profile: Palletised goods, medium–high load with filo (first-in, last-out) stock flow.
Access and density: Choose this system when lane-front pallet only and medium–high density match the operating priority.
Handling equipment: Confirm compatibility with forklift at single aisle before fixing aisle, bay or lane dimensions.
Expansion: Review the five-year SKU, capacity and building-growth plan before finalising row lengths, levels or platform coverage.
Budget: Commercial pricing is project-specific and follows the approved layout, structural ratings, accessories and installation scope.
Buyers should decide on lane depth (two to five pallets) based on typical SKU batch sizes, note that push-back racking operates on a first-in, last-out (FILO) basis rather than FIFO — a consideration for date-sensitive stock — and confirm cart and rail load ratings for their specific pallet weights with Shrusti.
Comparison table
Compare adjacent systems.
Attribute
Double Deep Pallet Racking
Push-Back Pallet Racking
Drive-In/Drive-Thru Pallet Racking
Storage density
Medium–High
Medium–High
High
Accessibility
Front pallet only per pair
Lane-front pallet only
Lane-front pallet only
Load capacity
Project-specific quotation
Project-specific quotation
Project-specific quotation
Cost level
Project-specific quotation
Project-specific quotation
Project-specific quotation
Flexibility
Bay and row extensions are possible, but must remain compatible with telescopic-fork reach and paired-SKU operating rules.
Additional lanes and levels can be added when cart, rail, load and structural ratings are maintained.
Additional lanes and levels can be planned where floor area, clear height and forklift manoeuvring allow.
Best use case
Moderate SKU variety, higher volume per SKU, including cold storage
Moderate SKU variety wanting more density than conventional racking
Bulk, low SKU variety, including cold storage
Warehouse type
Two-deep pallet storage
FILO deep-lane pallet storage
Deep-lane pallet storage
Ideal industry
Manufacturing, general distribution, finished-goods storage, and cold-chain/food storage operations
Manufacturing, general stores and distribution, finished-goods storage, and raw material/WIP areas
FMCG manufacturing and distribution, food processing, and cold-chain logistics
It is a high-density pallet storage system where pallets sit on nested carts riding on inclined rails or rollers, stored two to five deep, with all loading and picking done from a single aisle.
How does push-back pallet racking work?
The forklift loads pallets from the aisle onto nested carts; each new pallet pushes the row of carts backward, and when the front pallet is removed, the remaining pallets and carts roll forward under gravity to the front position.
Is push-back racking FIFO or LIFO?
Push-back racking operates on a first-in, last-out (FILO) basis, since the most recently loaded pallet sits at the front and is picked first — it is not suited to strict first-in, first-out rotation.
How deep can push-back pallet racking store pallets?
Shrusti states pallets can be stored two to five deep per lane, depending on the configuration specified.
Does push-back racking need the forklift to enter the rack?
No — unlike drive-in racking, all loading and retrieval in push-back racking happens from the single access aisle; the forklift never drives into the rack structure itself.
Can push-back racking store multiple SKUs?
Yes — because each lane operates independently, push-back racking can hold a different SKU per lane, giving more variety per rack than a typical single-SKU drive-in lane.
What inventory profile suits Push-Back Pallet Racking?
It is best suited to moderate SKU variety wanting more density than conventional racking, using palletised goods, medium–high load.
What storage density does Push-Back Pallet Racking provide?
The catalogue classifies its storage density as medium–high. Actual capacity depends on the approved layout and load profile.
How accessible are stored goods in Push-Back Pallet Racking?
Storage access is described as lane-front pallet only.
What handling equipment is used with Push-Back Pallet Racking?
The documented handling method is forklift at single aisle. The exact equipment envelope must be checked before the aisle or bay layout is approved.
What stock-rotation method does Push-Back Pallet Racking support?
The documented stock-rotation approach is filo (first-in, last-out).
What loads can Push-Back Pallet Racking store?
It is intended for palletised goods, medium–high load. Final load ratings and dimensions are confirmed in the Shrusti technical offer.
Universal Shrusti FAQ block
Where is Shrusti based?
Shrusti is based in Chennai, Tamil Nadu, India, and has more than four decades of material-handling and storage-system experience.
Does Shrusti design and install racking systems?
Yes. The project scope can cover requirement study, layout, system selection, supply, installation, handover and ongoing support.
Can a racking layout be customised?
Yes. Bay dimensions, levels, row lengths, access routes, storage method and accessories are selected around the confirmed load, inventory profile and facility.
Is AMC and inspection support available?
AMC, preventive maintenance and rack-inspection support can be included in the commercial scope for the installed system.
What should I share for a quotation?
Share the facility layout, clear height, load dimensions and weight, SKU and pallet profile, required storage capacity, handling equipment and target project timeline.
What is Push-Back Pallet Racking, and when should a warehouse use it?
Push-back pallet racking stores pallets two to five deep on nested carts that ride on inclined rails or rollers, with every pallet loaded and retrieved from a single aisle rather than requiring the forklift to enter the rack. Each new pallet pushes the row back; removing the front pallet lets the ones behind roll forward, so the system works on a first-in, last-out basis. Warehouses use it to get more density than conventional racking while still storing a range of different SKUs, each in its own lane — a middle ground between conventional racking's flexibility and drive-in racking's density.
Who should choose Push-Back Pallet Racking?
Choose Push-Back Pallet Racking when the operation has moderate SKU variety wanting more density than conventional racking and needs lane-front pallet only with medium–high storage density.
How is Push-Back Pallet Racking selected?
Selection begins with the load unit, SKU profile, required positions, building envelope and forklift at single aisle. Final dimensions and ratings follow the approved layout.
Is Push-Back Pallet Racking a fixed online configuration?
No. Push-Back Pallet Racking is a quote-led storage system configured around the facility, load and operating method.
Why choose Shrusti
One accountable path from requirement to operation.
Shrusti has engineered material handling and storage systems from Chennai since 1985. Each racking project starts with the load unit, SKU profile, facility envelope, handling equipment and operating flow, then moves through layout development, structural selection, supply, installation and handover. Customers can also scope site study, commissioning, operator guidance, AMC and lifecycle support through one accountable team.
Request quote
Turn the storage requirement into an approved layout and quotation.
